Full Automatic Bending Center
Haitong Automatic Bending Center Series represents the pinnacle of sheet metal processing automation. From the compact BCE-1400 to the high-capacity BCE-2500 model, these systems feature advanced 11-axis configurations, HC15E-S touchscreen controls, and innovative AST tooling technology. With rapid 0.5-second bending cycles, ±180° bending capability, and real-time angle correction, these machines deliver unmatched precision and productivity for sophisticated metal forming applications, from automotive components to aerospace parts.
Full Automatic Bending Center For Sale
How Is Press Brake Tonnage Calculated?
Method for Calculating Bending Force for Sheet Material:
- P: Bending Force (kN)
- S: Thickness (mm)
- L: Width (m)
- V: Lower Die Slot Width (mm)
Calculation Formula:
The bending force is calculated by multiplying 650 by the square of the thickness S, then by the width , and dividing the result by the lower die slot width . The material’s bending stress σb\sigma_b is 450 N/mm².
Remark:In usually,V should be selected 8-10 times of S, if the angle R has no special requirements.
Looking for the Perfect Press Brake?
Hydraulic Press Brake Machine Configuration
Standard Components | Optional |
Hydraulic Valve: HAWE-Hoerbiger/Rexroth | Main Motor: WNM |
Oil Pump: VOITH/ECKERLE | Grating Ruler: Heidenhain |
Oil Cylinder: Made in China | Clamps: Advanced Quick Clamp/Hydraulic Clamp |
Main Motor: Siemens Normal Motor; Estun/Inovance/Delta Servo Motor | Ball Screw Rod: HIWIN |
Grating Ruler: Fagor/GIVI | Linear Guide: HIWIN |
Crowning: Motorized Crowning | Backgauge Motor: Yaskawa |
Pedal Switch: Roller Type | Finger Amount: Customized |
Electrics: Schneider | Backgauge Axis: 4+1/6+1/8+1 |
Clamps: Quick Clamp | Temperature Control Device: Heating Device/Air Cooling Device/Air Conditioner/Oil Cooler |
Ball Screw Rod: PMI | Front Protection: Custom Sheet Metal Guard/Light Curtain Protection/Laser Protection |
Linear Guide: Zeen/Schneeberger | Rear Protection: Custom Sheet Metal Guard/Light Curtain Protection |
Front Support: Steel Type/Support Equipped with Dual Linear Guide/Roller Support | Controller: Customized |
Backgauge Motor: Estun/Delta |
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Rear Finger: Big Finger |
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Finger Amount: 2/3/4/6 |
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Backgauge Axis: 3+1 |
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Front Protection: Left & Right Guard |
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Rear Protection: Simple Rear Guard |
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Controller: Delem DA53T |
Back Gauges
Crowning System
CNC System (Optional)
8-inch Color LCD: Touch screen with icon recognition.
EasyBend Page: Simple single bending operations.
Efficient Bending Programming: Suited for mass production.
Automatic Calculations: Bending angle, pressure, and deflection compensation.
Upper Die Depth: Automatically calculated.
Angle and Back Gauge Correction: Ensures precision.
12-inch Color LCD: Touch screen with icon recognition function.
EasyBend Page: Designed for simple single bending operations.
Efficient Bending Programming: Meets the needs of mass production.
Automatic Calculations: Bending angle, main pressure, and deflection compensation.
Bending Data: Automatically calculated for accuracy.
Upper Die Depth: Automatically calculated.
Angle and Rear Gear Correction: Ensures precision.
2D Graphics Programming:
Bending Sequence Simulation: Automatically simulates and provides the best bending scheme (optional).
Rapid Programming Page: Type parameters for quick setup.
Navigation Shortcuts: Easy access to functions.
7-inch Widescreen Color TFT: Enhanced display quality.
4-Axis Control: Supports Y1, Y2, and two additional axes.
Deflection Compensation: Table compensation control.
Mold, Material, and Product Library: Easily manage resources.
USB Peripheral Interface: For external connectivity.
Advanced Y-Axis Control Algorithm: Supports both closed-loop and open-loop valve control.
Panel Mounting Structure: Optional suspension box available.
2D Touch Graphical Programming: Intuitive interface for easy setup.
15-inch High-Resolution TFT Display: True color for clear visuals.
Bending Process Calculation: Accurate calculations for optimal results.
Deflection Compensation Control: Ensures precision in bending.
Servo and Drive Control Modes: Versatile operation options.
Advanced Y-Axis Control Algorithm: Supports both closed-loop and open-loop valve control.
USB Interface: For easy connectivity and data transfer.
2D Touch Graphical Programming: User-friendly interface for setup.
3D Product Graphical Simulation Display: Visualize designs in 3D.
17-inch High-Resolution TFT Color Display: Clear and vibrant visuals.
Full Windows Application Package: Comprehensive software support.
Compatible DELEM Modular Structure: Flexible integration options.
USB Peripheral Interface: Easy connectivity for devices.
Multi-Tasking Environment: Supports user program applications.
Angle Detecting Sensor Interface: Ensures precise measurements.
Mechanical Processing Equipment
Haitong has been in the machine tool manufacturing industry since 2004. Our company offers high quality, reliable press brakes, laser cutting machines and CNC lathes as well as machining equipment: multi-tasking machining centers, grinders and lathe equipment.
FAQ
Frequently Asked Questions
A full automatic bending center is an advanced machine designed to automate the entire bending process. It integrates various technologies to handle loading, bending, and unloading tasks with minimal manual intervention, enhancing efficiency and precision.
The key benefits include increased productivity, consistent quality, reduced labor costs, and minimized human error. These centers can also process a high volume of parts quickly and efficiently, making them ideal for large-scale manufacturing.
By automating the bending process, these centers eliminate the need for manual setups and adjustments. This allows for continuous operation and faster cycle times, enabling manufacturers to produce more parts in less time.
Yes, full automatic bending centers are designed to work with a variety of materials, including steel, aluminum, and other metals. They can be programmed to accommodate different material thicknesses and properties, making them versatile for various applications.
Industries such as automotive, aerospace, construction, and metal fabrication greatly benefit from full automatic bending centers. These machines are particularly advantageous in environments where high production volumes and precision are critical.
Yes, while full automatic bending centers are designed to minimize manual intervention, operators still need specialized training to manage the software, perform maintenance, and troubleshoot any issues that may arise during operation.
Consider your production volume, the complexity of parts, and the types of materials you work with. If you require high efficiency and consistency in large-scale production, a full automatic bending center may be a valuable investment. Additionally, assess your budget and potential return on investment to ensure it aligns with your business goals.