5-Axis Machining Center
Haitong’s 5-axis machining center series combines superior precision with maximum flexibility for complex manufacturing demands. From the compact HTU650 with its cradle design to the high-capacity GMF4030X gantry mill, the lineup features advanced spindle systems including BT40, BT50, and HSK-A63 with speeds up to 18,000 RPM. These machines deliver positioning accuracy to ±0.003mm through premium components and rigid construction, while supporting sophisticated 5-axis simultaneous operations via advanced CNC systems from HEIDENHAIN, FANUC and GSK. Whether for aerospace components, precision molds or complex parts, Haitong’s 5-axis centers provide the versatility to handle demanding applications in a single setup.
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How To Choose Your 5-Axis Machining Center
When selecting a 5-axis machining center, several critical factors must be evaluated to ensure optimal performance and productivity. Here are the key characteristics to consider when choosing the machine that best meets your requirements:
■ Axis Configuration and Travel
Consider the type of 5-axis design needed – whether gantry-type like the GMF4030X with 4200/3500/1000mm travel, or vertical-type like the VMC1580. The GMF4030X offers ±105° A-axis and ±240° C-axis rotation, while other models provide different swing ranges. Match these capabilities to your part complexity requirements.
■ Table Size and Work Capacity
Evaluate maximum workpiece dimensions and weight capacity. The GMF4030X handles large parts with its 4000x2500mm table and 20,000kg capacity, while compact models suit smaller components. Choose based on your typical workpiece sizes and production needs.
■ Control System Options
Haitong offers advanced CNC systems including HEIDENHAIN TNC640, FANUC, and GSK. The GMF4030X features the HEIDENHAIN TNC640 for complex 5-axis simultaneous machining. Select based on operator familiarity and programming requirements.
■ Spindle Specifications
Consider spindle power, speed range, and interface type. The GMF4030X uses an HSK-A63 spindle with 18,000 RPM and 70kW power, while other models offer BT50/BT40 options. Match specifications to your cutting requirements.
■ Accuracy Requirements
Different models achieve varying precision levels. The GMF4030X delivers positioning accuracy of 0.02mm and repeatability of 0.012mm. Match these specifications to your tolerance requirements.
■ Tool Management
Evaluate tool capacity and changing efficiency. Models offer 24-32 tool magazines with various maximum tool length and weight capacities. Consider based on your typical cutting sequences.
■ Machine Construction
Consider structural rigidity and thermal stability. Premium components like German Kessler heads, precision guideways, and temperature control systems ensure sustained accuracy.
■ Automation Features
Assess auxiliary systems like automatic tool measurement, chip removal, and coolant management. Advanced features support extended unattended operation.
These factors should guide your selection process, but remember each manufacturing application is unique. Haitong’s technical team can assist in determining the optimal 5-axis configuration for your specific needs.
Looking for the Perfect Machining Center?
Standard & Optional Equipment for 5-Axis Machining Center
Category | Standard Configuration | Optional Configuration |
---|---|---|
Control System | • HEIDENHAIN TNC640 • GSK Control System | • FANUC 0iMF • SIEMENS 828D • KND Control System |
Spindle | • HSK-A63 10000-18000 RPM • BT50 10-3000 RPM • Spindle oil cooling system | • Higher speed options • Different spindle interfaces • Enhanced spindle cooling |
Tool Magazine | • 24 tools capacity • Arm type tool changer • Tool length measurement | • 40/60 tools capacity • Chain type magazine • Tool breakage detection |
Working Table | • T-slots with bolts • Manual clamping system • Basic workpiece support | • Automatic clamping system • Rotary table • Custom fixtures |
Cooling System | • Spindle cooling unit • Cutting fluid system • Basic chip conveyor | • Through-spindle coolant • Oil mist collector • Chip auger system |
Measurement | • Tool setting probe • Basic measurement system | • Renishaw workpiece probe • Automatic tool measurement • In-process inspection |
Auxiliary | • LED work lights • Basic protective guards • Manual lubrication | • Automatic lubrication • Air conditioned cabinet • Remote monitoring system |
Software | • Basic CAM interface • Standard post processor • Machine diagnostics | • Advanced CAM software • Custom post processor • Industry 4.0 interface |
Note: Configurations are subject to update. Please contact us for the most current specifications and options.
Machining Center Samples
Looking for the Perfect Machining Center?
Why Haitong Machining Center
Bed Castings
Natural aging treatment ensures high strength, wear and heat resistance, and good shock absorption. The reinforced internal structure prevents long-term deformation.
Guide Rail Precision Scraping
Our equipment’s guide rails are manually scraped and polished to enhance stiffness, lubrication, and flatness.
Inspection System
Each device is inspected with a laser interferometer and ballbar before leaving the factory, ensuring no quality issues.
Regular Follow-ups and Training
Our company offers a comprehensive service system, conducting regular customer visits and providing timely support for any questions.
Mechanical Processing Equipment
Haitong has been in the machine tool manufacturing industry since 2004. Our company offers high quality, reliable press brakes, laser cutting machines and CNC lathes as well as machining equipment: multi-tasking machining centers, grinders and lathe equipment.
FAQ
Frequently Asked Questions
5-axis machining offers:
- Ability to machine complex geometries in a single setup
- Better surface finish with optimal tool orientation
- Reduced setup time and fixtures
- Improved access to undercuts and deep cavities
- Higher accuracy due to fewer setups
Primary applications include:
- Aerospace (turbine blades, structural components)
- Medical (implants, prosthetics)
- Mold and die making
- Automotive (complex engine parts)
- Energy sector (turbine components)
Key considerations include:
- Operator training requirements
- CAM software compatibility
- Machine accuracy and calibration needs
- Workpiece fixturing methods
- Post-processor configuration
Common challenges include:
- Complex programming and setup
- Tool path verification
- Collision avoidance
- Machine calibration maintenance
These can be addressed through proper training, simulation software, and regular maintenance programs.