Centerless Grinding Machine
Haitong’s centerless grinding series offers comprehensive solutions, ranging from compact CNC systems to advanced manual machines. The range includes the GT1040 compact grinding machine for workpieces between 2-40mm, the FCL-18 CNC for 1-60mm, and the M10100 medical grade machine for components up to 10100mm. These machines are made of rigid Meehanite-cast iron, SNCM-220 steel spindles and advanced control systems that enable positioning accuracy down to 0.002mm. Haitong’s grinders are equipped with features such as automated lubrication and servo-driven wheels. Select models also have sophisticated CNC interfaces. They serve a wide range of applications, from general manufacturing and medical components to high precision.
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How To Choose Your Centerless Grinding Machine
When choosing a centerless grinding machine, several technical aspects must be considered to maximize performance and achieve high precision. Here are the key characteristics to evaluate when selecting the machine best suited for your requirements:
■ Grinding Diameter Range
Consider the workpiece diameter capacity. For example, the FCL-18 handles 1-60mm diameters, while the M10100 suits 10-100mm components. GT1040 is ideal for smaller parts from 2-40mm. Match these specifications to your typical workpiece sizes.
■ Control System Options
Haitong offers both manual and CNC control systems. The FCL-18 features FANUC controls for automated operations, while the GT1040 provides manual control for traditional grinding. Choose based on operator skill level and production requirements.
■ Wheel Specifications
Grinding wheel size and speed significantly impact machining capability. The FCL-18 uses a 455x205mm wheel at 33 M/s velocity, while the GT1040 features a 400x150mm wheel. Consider your material types and surface finish requirements.
■ Regulating Wheel Features
Evaluate regulating wheel specifications and adjustment ranges. The FCL-18 offers ±5° swivel angle and variable 10-300 rpm speed, while other models provide fixed speeds. Match these capabilities to your grinding precision needs.
■ Precision Requirements
Different models offer varying accuracy levels. The M10100 achieves 0.002mm roundness and Ra0.32μm surface finish. Match these specifications to your tolerance requirements.
■ Machine Construction
Consider structural rigidity based on applications. Cast iron construction, precision spindle systems, and automated lubrication provide stability and accuracy across the range.
■ Additional Features
Evaluate supplementary systems like coolant capacity, dressing mechanisms, and automation options. Advanced models include servo motors and sophisticated control interfaces for enhanced efficiency.
These factors should guide your selection process, but remember that each manufacturing requirement is unique. Haitong’s technical team can assist in determining the optimal configuration for your specific needs.
Looking for the Perfect Grinding Machine?
Standard & Optional Equipment for Centerless Grinding Machine
Category | Standard Configuration | Optional Configuration |
---|---|---|
Control System | • Basic PLC control • Manual operation panel • Emergency stop system | • FANUC CNC system • Siemens CNC system • Touch screen interface |
Grinding System | • Standard grinding wheel (400x150x203mm) • Basic wheel dressing device • Manual wheel balancing system | • Auto wheel balancing system • Advanced dressing system • Diamond dressing tools • Larger grinding wheel options |
Spindle System | • Oil lubrication system • Standard spindle bearings • Basic cooling system | • Automatic lubrication system • Ceramic bearings • Enhanced cooling system • Higher speed spindle options |
Workpiece Support | • Standard work rest blade • Manual height adjustment • Basic workpiece guides | • Automatic height adjustment • Carbide work rest blades • Special workpiece guides • Auto-loading system |
Coolant System | • Basic coolant tank • Standard coolant pump • Manual coolant control | • Magnetic separator • Paper filter system • Coolant temperature control • High-pressure coolant system |
Safety Features | • Basic safety guards • Emergency stop buttons • Standard lighting | • Full enclosure • Mist collector • Advanced safety interlocks • LED work lighting |
Measurement | • Basic measuring tools • Manual size control | • In-process gauging • Auto size control system • Post-process measuring • SPC software |
Note: Specific configurations may vary by model. Please consult with our sales team for detailed options and availability.
Grinding Machine Samples
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Why Haitong Grinding Machine
Bed Castings
Natural aging treatment ensures high strength, wear and heat resistance, and good shock absorption. The reinforced internal structure prevents long-term deformation.
Guide Rail Precision Scraping
Our equipment’s guide rails are manually scraped and polished to enhance stiffness, lubrication, and flatness.
Inspection System
Each device is inspected with a laser interferometer and ballbar before leaving the factory, ensuring no quality issues.
Regular Follow-ups and Training
Our company offers a comprehensive service system, conducting regular customer visits and providing timely support for any questions.
Mechanical Processing Equipment
Haitong has been in the machine tool manufacturing industry since 2004. Our company offers high quality, reliable press brakes, laser cutting machines and CNC lathes as well as machining equipment: multi-tasking machining centers, grinders and lathe equipment.
FAQ
Frequently Asked Questions
Key advantages include:
- High production rates for cylindrical parts
- No need for workpiece centers or chucks
- Continuous feeding capability
- Excellent roundness and diameter accuracy
- Suitable for both hard and soft materials
- Ideal for long or short workpieces
Common applications include:
- Bearing rollers and needles
- Pins and shafts
- Valve stems
- Piston pins
- Small diameter rods
- Roller bearings
- Automotive components
Important parameters include:
- Work blade height and angle
- Regulating wheel speed and angle
- Grinding wheel speed and condition
- Work rest blade condition
- Coolant flow and position
- Proper dressing frequency
Common issues include:
- Out-of-round parts (adjust blade height/angle)
- Taper problems (check regulating wheel angle)
- Poor surface finish (verify wheel condition/dressing)
- Size variation (monitor wheel wear and compensation)
- Loading of grinding wheel (adjust dressing parameters)